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根据设计任务书的要求,本设计说明书针对连杆大小头双端面铣削组合机床的设计及专用夹具设计进行说明。主要内容包括组合机床工艺方案的制定、组合机床配置型式的选择、组合机床总体设计以及主轴箱设计。
摘
要:根据设计任务书的要求,本设计说明书针对连杆大小头双端面铣削组合机床的设计及专用夹具设计进行说明。主要内容包括组合机床工艺方案的制定、组合机床配置型式的选择、组合机床总体设计以及主轴箱设计。
全文主要包括组合铣床的总体设计和主轴箱设计两部分。机床总体设计主要是在选定工艺方案并确定机床配置形式、结构方案基础上确定“三图一卡”,主轴箱设计根据“三图一卡”,整理编绘出主轴箱原始依据图,重点分析传动系统,经过各种方案的比较,{zh1}确定{zy}方案。此外,为了提高劳动生产率,降低劳动强度,保证加工质量,需设计专用夹具。
关键词:主轴箱;组合机床;夹具
Combination Machine Tool Spindle boxes and fixture design
Abstract:According to designs the project description the
request,This design instruction booklet carries on the explanation
in view of the connecting rod reducing socket double face milling
aggregate machine-tool design and the unit clamp design. Main
content including aggregate machine-tool craft plan formulation,
aggregate machine-tool configuration choice, aggregate machine-tool
system design as well as headstock design.
The full text mainly includes combines the milling machine the
system design and the headstock designs two parts. The engine bed
system design mainly is in the designation craft plan and the
determination engine bed disposition form, in the structure plan
foundation determined "a three charts card", the
headstock design basis "a three charts card", reorganizes the
compilation to leave the headstock primitive basis chart, the key
analysis transmission system,passes through each kind of plan
comparison, finally determines the most superior plan. In addition,
in order to enhance the labor productivity, reduces the labor
intensity, guaranteed the processing quality, must design the unit
clamp.
Keyword:headstock ;aggregate machine-tool;jig
目 录
{dy}章 绪 论………………………………………………………………………1
1.1 组合机床的特点………………………………………………………………1
1.2 组合机床的分类和组成……………………………………………………………………1
1.3组合机床的方案选择………………………………………………………………………2
第二章
2.1 组合铣床工艺方案的制定…………………………………………………… 3
2.2
2.3 组合机床配置型式的选择…………………………………………………… 5
2.4影响总体布置的因素………………………………………………………… 5
2.5组合铣床的总体分析——三图一卡………………………………………… 6
2.5.1被加工零件工序图
2.5.2
加工示意图………………………………………………………………
2.5.3组合机床联系尺寸图………………………………………………………10
2.5.4 生产率计算卡………………………………………………………………11
第三章 组合机床主轴箱设计……………………………………………………12
3.1主轴箱设计的原始依据………………………………………………………12
3.2 运动参数和动力参数的确定…………………………………………………12
3.2.1 传动系统传动比分配………………………………………………………12
3.2.2 计算传动装置的运动和设计参数…………………………………………12
3.2.3齿轮模数的估算及其叫校核………………………………………………13
3.2.4
3.3主轴箱的坐标计算……………………………………………………………25
第四章
4.1
4.2 定位支承系统概述…………………………………………………………
4.2.1定位支承系统……………………………………………………………… 29
4.2.2夹紧机构…………………………………………………………………… 30
第五章 总 结…………………………………………………………………… 31
致谢……………………………………………………………………………… 32
参考文献………………………………………………………………………… 33