对于大、中型机械加工厂,在可能的情况下,都应当考虑采用集中循环系统为多台机床供应切削液,但必须各台是采用同一种切削液。几台磨床可以用联结在一起的输送系统处理磨屑,集中处理被切削液润湿的细切屑和磨屑,可以减少人力处理,改善劳动条件。
磨削液集中供给系统可使工厂更好地维护磨削液。磨削液集中在一个大池中,通过定期抽样检查,按照检查结果定期补充原液或水,便于控制磨削液的浓度,可以减少抽样检查的次数,从而进行更多项目的检查,保证磨削液在使用期的质量。同分开设置的许多单独的多磨削液供给系统相比,由于磨削液的维护工作减少,成本也相对降低。
集中供给系统最主要的优点是能通过离心处理的方法可有效去除磨削液中的浮油和金属粒,同时也去掉了磨削液中一半的xx(因为xx很容易在磨削液的漂浮油与金属颗粒之间的界面上生长)。连续去除这些脏物,定期检验质量并根据这些检查结果,有计划地使用添加剂或加入原液,这都是使集中系统十分有效地延长切削液使用寿命的重要因素。这样也减少了水溶性磨削液废液处理。
用冷却液集中过滤系统对生产车间的磨削液进行集中供液、集中处理,与单机单独配备、分散供给的冷却液供液系统相比具有明显的优点。它可以对冷却液进行集中过滤、除油、增氧、xx,实现对其浓度、pH值和菌落数的控制,从而保证冷却液不发生变质,延长冷却液的使用寿命。冷却液的集中过滤,循环使用,在降低生产成本,降低工人劳动强度,改善车间工作环境,减少环境污染的同时,还可以实现对废冷却液的集中处理,从而进一步减少对环境的污染。重要的是,冷却液集中过滤系统使冷却液质量长期稳定,保证了轴承套圈磨削加工的需要。
For large and medium-sized mechanical processing plants, where possible, should consider adopting more than one focus of the circulatory system for the machine tool cutting fluid supply, but each is the same type of cutting fluid. Several grinder can be used together to deal with the wear debris conveyor system, to focus on cutting fluid was wetting the fine chip and wear debris can reduce the manpower to deal with, to improve working conditions.
Concentrated grinding fluid supply system can better protect the factory grinding fluid. Grinding fluid concentrate in a large pool, through regular spot checks, regular inspection results in accordance with the stock solution or water added to facilitate the concentration of control of grinding fluid can reduce the number of spot checks in order to carry out more inspections of projects to ensure the grinding fluid in the quality of life. Separated from many of the same set of multi-alone grinding fluid supply system, as a result of grinding fluid to reduce the maintenance cost is also relatively lower.
Focus on the most important advantages of the supply system is handled through the centrifugal method can effectively remove the grinding fluid in the oil and metal grains, but also to remove the grinding fluid in the half of the bacteria (because bacteria in the grinding fluid can easily floating oil and metal particles on the interface between the growth). Continuous removal of such filth, the quality of regular inspections and in accordance with the results of these inspections, there are plans to use or by adding liquid additives, which are so focused on the system very effectively to extend the service life of cutting fluid an important factor. This also reduces the wastewater treatment of water-soluble grinding fluid.
With coolant filtering system to focus on production to focus on the grinding fluid for the fluid, a centralized manner, and is equipped with a separate stand-alone, distributed for the supply of liquid coolant systems have obvious advantages. It can be focused on coolant filter, oil, aerobics, sterilization to achieve its concentration, pH value and the control of colonies, thus ensuring no deterioration coolant to extend the useful life of coolant. The concentration of coolant filtration, recycling, reducing production costs, reduce labor intensity of workers, work to improve the workshop environment, reduce environmental pollution at the same time, it can be spent focusing on the coolant, thereby further reducing the impact on the environment. Importantly, the concentration of coolant filtration systems coolant so that the quality of long-term stability, to ensure that the bearing rings grinding needs.
Concentrated grinding fluid supply system can better protect the factory grinding fluid. Grinding fluid concentrate in a large pool, through regular spot checks, regular inspection results in accordance with the stock solution or water added to facilitate the concentration of control of grinding fluid can reduce the number of spot checks in order to carry out more inspections of projects to ensure the grinding fluid in the quality of life. Separated from many of the same set of multi-alone grinding fluid supply system, as a result of grinding fluid to reduce the maintenance cost is also relatively lower.
Focus on the most important advantages of the supply system is handled through the centrifugal method can effectively remove the grinding fluid in the oil and metal grains, but also to remove the grinding fluid in the half of the bacteria (because bacteria in the grinding fluid can easily floating oil and metal particles on the interface between the growth). Continuous removal of such filth, the quality of regular inspections and in accordance with the results of these inspections, there are plans to use or by adding liquid additives, which are so focused on the system very effectively to extend the service life of cutting fluid an important factor. This also reduces the wastewater treatment of water-soluble grinding fluid.
With coolant filtering system to focus on production to focus on the grinding fluid for the fluid, a centralized manner, and is equipped with a separate stand-alone, distributed for the supply of liquid coolant systems have obvious advantages. It can be focused on coolant filter, oil, aerobics, sterilization to achieve its concentration, pH value and the control of colonies, thus ensuring no deterioration coolant to extend the useful life of coolant. The concentration of coolant filtration, recycling, reducing production costs, reduce labor intensity of workers, work to improve the workshop environment, reduce environmental pollution at the same time, it can be spent focusing on the coolant, thereby further reducing the impact on the environment. Importantly, the concentration of coolant filtration systems coolant so that the quality of long-term stability, to ensure that the bearing rings grinding needs.