国内阀门企业和国外阀门企业的差距分析

国内阀门企业和国外阀门企业的差距分析

2010-05-13 14:18:09 阅读4 评论0 字号:

原文:
In recent years, China's valve industry, the development of faster, but still low overall level of the industry, products with low technological content, and many key parameters of high valve also imported. Some experts estimate that the level of our valves, compared with foreign advanced countries to be down by 10 to 20 years. Not long ago, China's valve industry, to strengthen the valve manufacturing industry and the European exchanges, has organized more than 10 domestic valve industry in China although valve fast development in recent years, but still low overall level of the industry, technological content of products low, many of the key parameters of the valve has high dependence on imports. Some experts estimate that the level of our valves, compared with foreign advanced countries to be down by 10 to 20 years. Not long ago, China's valve industry, to strengthen the valve manufacturing industry and the European exchanges, has organized more than 10 domestic enterprises had had valve trip to Europe, learned a lot of valuable experience of foreign counterparts, while the valve industry compared with foreign , also see our own shortcomings. Process gaps In the welding process, the German company to meet the core-level KSB valve sealing material against radiation, and has been widely used in special welding of cobalt-free solder powder; France Wieland will preheat valve, automatic welding, after welding treatment in the same equipment or process with a complete production line, whether before welding, welding, after welding, handling, temperature control can be achieved to ensure the welding quality. The welding on domestic technology behind the valve, and some also use old-fashioned welding, welder low level of technology, the solder material is also common materials, special valve design reach. Many enterprises engaged in production and sales all day, very few improvements in the technique on studying. In forging the use of new technology, the German company KSB valve material to high temperature alloy steel F91, F22-based, while the high-pressure valve Youyi forgings mainly to ensure the reliability and economy. Of the large volume following valve 600Lb using forging and welding, the valve is not caused by casting porosity, loose, and many other defects, and greatly reduce the waste of free forging materials, economy greatly improved. The domestic industry mostly valve rough pieces of multi-casting, forging the little used in the following high pressure valves 600Lb forging more easy to find. This regard, many enterprises in order to reduce costs, mostly by steel casting, low pressure cast iron pieces and more low-cost materials and processing technology is simple.
原文来自: http://www.nytimes.com/1981/12/26/opinion/escape-valve.html

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译文:国内阀门企业和国外阀门企业的差距分析
我国阀门行业虽然近年来发展速度较快,但行业的 整体水平仍低,产品技术含量低,许多参数高的关键阀门还依赖进口。有专家估计,我国阀门水平与国外先进国家相比要落后10~20年。前不久,中国阀门行业为加强与欧洲阀门制造行业的交流,先后组织了国内10余家阀门我国阀门行业虽然近年来发展速度较快,但行业的整体水平仍低,产品技术含量低,许多参数高的关键阀门还依赖进口。有专家估计,我国阀门水平与国外先进国家相比要落后10~20年。前不久,中国阀门行业为加强与欧洲阀门制造行业的交流,先后组织了国内10余家阀门企业的老总出访欧洲,学到了许多国外同行的可贵经验,同时与国外阀门行业相比,也看到了我们自身的不足。 加工工艺上的差距 在焊接工艺上,德国KSB公司为满足核级阀门的密封材料抗辐射的要求,已 广泛采用特殊焊粉进行无钴焊接;法国威兰阀门公司将焊前预热、自动焊接、焊后处理在同一设备或同一条加工生产线上完成,无论焊前、焊中、焊后处理,温度都可以实现自动控制,保证焊接质量。 而国内在阀门焊接上工艺落后,有的还采用陈旧的焊接方法,焊工技术水平低,所 焊材料也是普通材料,达不到特殊阀门设计要求。好多企业整天忙于产销,很少在工艺上进行钻研改进。 在模锻件新工艺的运用上,德国KSB公司生产阀门材质以耐高温合金钢F91、F22为主,而高压阀门又以锻造件为主,保证了产品的可靠性和经济性。对批量较大的600Lb以下的闸阀采用模锻,并进行焊接,阀门没有 因铸造而造成气孔、疏松等诸多缺陷,并大大减少自由锻的材料浪费,经济性大为提高。 而国内行业阀门毛坯件大都以铸造件多,采用模锻的很少,在600Lb以下压力高的阀门模锻更可谓凤毛麟角。这方面好多企业为了减少成本,大都采用铸钢件,低压的采用铸铁件多,材质成本低,加工工艺简单。

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