译文:
众所周知,由于水环真空泵和水环压缩机具有结构简单、使用维修方便的特点,因而在各行各业得到了广泛的应用。特别是具有等温压缩的特点,极易抽吸、压缩易燃易爆的气体。下面就其发展及设计开发谈几点粗浅的看法。
1 大型化
由于煤矿、化工、制药、造纸等行业的发展,对水环真空泵的要求越来越向大型化方面发展。在2000年以前,我国能生产抽气量在100m3/min以上的水环真空泵仅3-4个企业,全国年产量也不过几十台。而仅过了三年,到2003年全国能生产100m3/min以上的大泵的厂家达10多家(其中仅淄博地区就有7--8家),据不xx统计,全国的大泵的产量达几百台以上,这些产品主要应用于:
(1)煤矿行业
由于国家加强了对煤矿的安全要求,因而用水环真空泵,特别是大型水环真空泵抽除瓦斯气体已成为煤矿行业必须的安全要求,例如去年陕西某矿务局订购的多台抽气量达400m3/min的特大型水环真空泵就是用以抽除瓦斯气体,有的一个大型煤矿使用100m3/min以上的大泵就达7--8台。随着国家对安全工作进一步加强,大型、特大型水环真空泵将在煤矿系统得到越来越广泛的应用。
此外,由于煤炭产量的飞速增加,煤矿的洗、选煤所用的真空过滤机也向大型化方面发展,在八十年代大多配抽气量为27m3/min的SZ-4型水环真空泵,这在当时也是较大的。而近几年煤矿的过滤机都选配抽气量为80--150m3/min的大型水环真空泵,有的达到200m3/min以上,而且还有气量继续增大的趋势。
(2)化工行业 a)氯碱行业
近几年来我国启动了许多大型的基本建设和技术改造项目,这些项目的实童都需要大量的聚氯乙烯材料,特别是房地产的兴旺,更加推动了聚氯乙烯行业的发展,据氯碱行业的统计,我国去年生产了410万吨聚氯乙烯,进口了200可吨。据该行业的预测,2005年的全国需求量将达800万吨,而到了2010年将达到1500万吨,正是因为需求量高速增加,使得我国的氯碱行业的企业加改造扩产,并且近一、二年新上了许多企业。氯碱企业的发展,必须配套水陕空泵和水环压缩机j用以抽除和压缩乙炔和氢气的水环真空泵和水环压缩
机过去{zd0}也不过30m3/min,而现在年产10万吨烧碱和10万吨聚氯乙烯的企业,需要的水环真空泵和水环压缩机达70m3/min以上。
在这里需要特别介绍的是,正是由于这个行业的发展,推动和加快了较高I力水环压缩机的开发和生产。
长期以来,我国的水环压缩机一般是当吸入压力为1个大气压或略低于呔气压时,排除压力为O.1MPa,即压缩比为2,个别企业生产过排除压力达25MPaG的水环压缩机,而且仅1--2个规格。为了适应聚氯乙烯的生产,91原国务院重大装备办公室在“八五”重大技术装备攻关项目--年产4吨低聚合度聚氯乙烯装置设备研制中提出了氯乙烯回收水环压缩机的研制攻关课题,这种回收氯乙烯单体的水环压缩机要求在吸入压力为常压或微负压的情况下,排出压力要达到O.55-0.6MPaG,而且排气量要达到700m3/min。经过几年的努力,我公司于96年12月通过了由原国家机械部组织的技术鉴定,客项技术酥达到了攻关要求。在此产品的基础上,我公司又开发了系列产品,排气量由90m3/min到2000m。/h。由于该设备是聚氯乙烯行业的关键设备之一,因而在近几年全国大上聚氯乙烯项目的形势下,这种水环压缩机得到了推广和应用,xx替代了进口。
b)化肥行业
化肥行业特别是磷肥的生产也是我国经济宏观调控中重点支持的产业,由于新上项目及老企业的技术改造均以上水平、上规模为主,因而大型、特大型水环真空泵在此也得到了应用,如云南某磷肥企业一次改造就新增抽气量为300m3/min的特大型水环泵3台。
此外,还有许多磷肥企业工艺要求在压力为绝压80--lOOhPa时,仍要有较大的抽气能力,因而两级水环真空泵及带大气喷射器的两级水环真空泵用在这种工况下,就具有独特的优势,许多化肥企业淘汰了振动噪声大而真空度较高的往复真空泵,用两级水环真空泵替代,并收到了较好的效果,可以说两级水环真空泵在该行业应用将会越来越广泛。
c)造纸行业
上世纪末和本世纪初,我国的国债投入造纸行业占有较大的比例,全国各地的造纸厂争先恐后地改造上水平、上规模,这大大地拉动了大型水环真空泵的开发生产,东北某造纸厂一次改造抽气量为400IIl3/min的特大型水环真空泵(目前我国生产的{zd0}规格的水环真空泵)6台,总配动力为400kW。可以说近几年来的抽气量在100m3/min以上的大型水环真空泵的50%是用在造纸行业,而且这种发展趋势有增无减。
d)制药行业
真空浓缩脱水、干燥、蒸馏是制药企业的主要工艺过程,制药企业的技术改造也同样是上水平、上规模,这在一些大型制药企业更为明显。过去,大多用10m3/min以下的小泵,而现在,在这些企业的项目招标中,抽气量在20m3/min以上的中、大型泵已占多数。此外,制药行业的许多厂过去使用抽气量为6--12m3/min的两级水环真空泵较多,而现在都配20-30m3/min的两级水环真空泵,有的还达到60m3/min,如四川某合资制药厂去年一次招标买抽气量为60m3/min的泵达到10台。
除以上行业外,轻工行业的食品、啤酒企业以及冶金、发电、石化、建材等行业的真空系统均向大型方面发展,如山东某铝厂长期使用多台抽气量为85m3/min的水环真空泵,而去年的技改项目设备招标要求的水环真空泵抽气量要达到140m3/min。
2 成套性
应当说,在2000年以前国内的水环真空泵的生产厂家几乎全是以销售单泵为主,极少有用户订成套设备,而近两年来,化工、制药行业的技改项目设备招标中成套设备占的比例越来越大,一般是要求配分离器、冷却器(换热器)、补液泵、阀门、仪表、管件以及控制装置,形成闭式循环,并且要求与企业的OCS系统相连,对液位、压力、力量等进行在线控制。
对这种机电一体化成套设备的要求在许多行业越来越普遍。 3 较高真空下要求较大的抽气量
许多化工、制药行业的真空蒸馏、浓缩、脱水、干燥以及发电厂的抽除尾气都要求在吸入压力为3--8kPa之间有较大的抽气量,单级水环真空泵在这一区间抽气能力已相当弱,而两级水环真空泵和带一级大气喷射器的两级水环真空泵的特点是在该区间有较大的吸气量,在2000年以前对于两级泵的需求大多是15m3/min以下,而现在达40-50m3/min。此外,还应当指出,单级水环真空泵带一级大气喷射器时,如果设计合理,在吸入压力为4--5kPa时仍有较大的抽气量,这大大扩大了单级水环真空泵的使用范围,如我国某飞机研究所就使用该类泵多台。
综上所述,可以看出,水环真空泵及水环压缩机作为基本的粗低真空获得设备在各行业得到了广泛的应用,也可以说国民经济各行业的迅速发展推动了水环真空泵和水环压缩机的开发生产。因此为使其更好地适应各行业的发展,现就该泵的研制开发提出以下几点粗浅的看法。
(1)用可行性设计和高性能的密封件,提高整机的平均无故障运行期(MTBF)
水环真空泵及水环压缩机的工作可靠性,即平均无故障运行期,应当说与其它的粗低真空获得设备相比还是较高的,平均无故障运行期可达10000小时以上。但随着各行业技术进步工作的加强和对整个真空系统的可靠性要求的提高,因而对其可靠性要求也相应更高了。特别是在化工和煤矿抽瓦斯气体的这样对安全要求严格的工况下,泵要长期持续运转,国际先进水平可达几万小时以上。所以水环真空泵和水环压缩机的设计工作的开发情况和制造条件的限制以及密封件(特别是机械密封件)的质量现状,要真正提高整机的可靠性尚需进一步对以上几方面的工作进一步加强。
(2)采用优化设计方法,努力提高泵的效率,降低能耗
水环真空泵和水环压缩机是耗能高,效率低的产品,这是公认的事实,小泵一般为30-35%,大泵达40%或略高,这样低的效率与国家对机电产品的要求及我国目前能源紧张的现状是极不相适应的。因此应尽快采用优化设计方法,对影响泵的效率最关键的叶轮的各几何参数及吸排气孔的起始位置、面积等建立数学模型,进行优化设计,选择各参数的{zj0}组合方案,并采用汽液两相流的有关理论及计算公式进行设计,尽量减少水环的涡流损失,达到提高效率的目的。所以说尽快设计开发成功高效节能的水环真空泵及压缩机以淘汰耗能高、效率低的落后产品是摆在水环真空泵的设计开发、生产企业面前的一项重要工作。
(3)提高带大气喷射器时的工况点的气量。
国外无论单级水环真空泵还是两级水环真空泵配大气喷射器以提高在较低吸入压力下的抽气量的情况还是较多的。从国外技术先进的企业的技术资料上可以看出,单级水环真空泵带一级大气喷射器时,在吸入压力为5kPa点,抽气速率可达该泵不带大气喷射时吸入压力为400hPa点的抽气速率(用户常用的单级水环真空泵的共况点)的65--70%,两级水环真空泵带一级大气喷射器时,在吸入压力为1.5kPa点抽气速率可达该泵不带大气喷射器时吸入压力为8kPa点的抽气速率(两级水环真空泵常用的工况点)的70--75%,这样便大大扩大了水环真空泵的应用范围,即满足了化工、制药、轻工、仪器、冶金、发电等行业要求在吸入压力为1.5--5kPa点大抽气速率的工艺条件。但目前国内一是水环真空泵带大气喷射器的应用不够广泛;二是在1.5--5kPa点的抽气速率较小,与国外先进厂家技术水平有一定差距。为进一步推广应用,应当研究改进大气喷射器的设计与水环真空泵的{zj0}配比,由于气流在大气喷射器的喷嘴(拉伐尔喷管)与扩压器的渐缩段流动是超音速气流,并且大气与被抽气体两股气流的混合过程中的动量交换较为复杂,无法xx依靠理论计算的方法进行设计,必须进行多次试验,但从扩大水环真空泵的应用及提高其效率的角度出发应当加强试验研究,努力提高其抽气效率。
“ Some of the views of the water ring vacuum pump”是由提供的国际水泵新闻,译文仅供参考。另外,中国隔膜泵网还提供相关产品搜索:、、、、等。
原文:
As we all know, due to water ring vacuum pump and water ring
compressor with a simple structure, convenient use and maintenance
features, and thus in all walks of life have been widely used.
Particularly those with the characteristics of isothermal
compression, easily suction, compressed flammable and explosive
gases. Here's their development and the design and development to
make a few shallow view. A large-scale As the coal mines, chemical,
pharmaceutical and paper industries, water ring vacuum pumps have
become increasingly demanding to develop large-scale. In the year
2000, China can produce more exhaust volume 100m3/min water ring
vacuum pump is only 3-4 companies, but also dozens of national
output. But only after three years, to 2003, the country can
produce more than 100m3/min a large pump up more than 10
manufacturers (of which only the Zibo area alone 7 - 8 companies),
according to incomplete statistics, the country's largest pump
output of up to hundreds more, these products are mainly used in:
(1) Coal Industry Since the state stepped up coal mine safety
requirements, and therefore water ring vacuum pump, especially for
large water ring vacuum pump methane extraction coal mining industry has become the
essential safety requirements, such as last year, Shaanxi
Provincial Bureau of Mines ordered a pumping capacity of more than
400m3 / min, large water ring vacuum pump is used for extraction of
gas of gas, and some for more than a large-scale coal use 100m3/min
pump reached the big 7 - 8 units. As the state of security was
further strengthened, large, extra large water ring vacuum pump
system has been in the coal mine more and more widely used. In
addition, due to the rapid increase in coal production, coal
washing, coal preparation vacuum filter used also to develop
large-scale, mostly in the eighties with the exhaust volume of
27m3/min the SZ-4 type water ring vacuum pump, which in he was also
larger. The coal mines in recent years are optional exhaust filter
80--150m3/min a large amount of water ring vacuum pump, and some
reach 200m3/min above, but also the trend of gas continues to
increase. (2) chemical industry a) chlor-alkali industry In recent
years, China launched a number of large-scale capital construction
and technical transformation projects, which are the real children
need a lot of PVC material, especially the real estate boom, the
more they push the development of the PVC industry, according to
the chlor-alkali industry statistics, last year China produced 4.1
million tons of PVC, can be imported 200 tons. According to the
forecast of the industry in 2005, the national demand will reach 8
million tons, while 2010 will reach 15 million tons, it is
precisely because the demand for high-speed increase, making
China's chlor-alkali industry, transformation of enterprises plus
expansion, and the one or two years on a number of new businesses.
Chlor-alkali enterprises, must be matched water Shaanxi air pump
and water ring compressors j for the extraction and compression of
acetylene and hydrogen of water ring vacuum pump and water ring
compression Machine in the past, but the largest and 30m3/min, but
now an annual output of 100,000 tons of caustic soda and 10 tons of
PVC business, the needs of water ring vacuum pump and water ring
compressors over 70m3/min above. Require special introduction here
is that it is precisely because of this development of the industry
to promote and accelerate a high water ring compressor I force the
development and production. For a long time, China's water ring
compressor is usually when the suction pressure of 1 atm or
slightly below atmospheric pressure when the tires, remove the
pressure of O. 1MPa, the compression ratio of 2, excluding
individual enterprises produced over 25MPaG pressure of the water
ring compressor, and only 1 - 2 specifications. In order to adapt
the production of PVC, 91 former State Department Office of major
equipment in the "85" major technology and equipment research
projects - an annual output of 4 tons of PVC installing equipment
in the development of oligo-heterozygosity has proposed chloride
recycled water ring compressor development of research topics, such
recycled vinyl chloride monomer in water ring compressor suction
pressure required atmospheric or slightly negative pressure
circumstances, the discharge pressure to reach O.55-0.6MPaG, and
the displacement to achieve 700m3/min . After several years of
efforts, our company in 96 years in December passed the former
National Mechanical technical appraisal organized by the
Department, the package of crunchy meet customer requirements in
research. In this product, based on my company has developed a
series of products, exhaust from the 90m3/min to 2000m. / H. Since
the device is one of the key equipment of PVC industry, which in
recent years, a nationwide project on the situation of PVC, this
water ring compressor has been the promotion and application of
completely replacing imports. b) Fertilizer Industry Phosphate
fertilizer industry, in particular, the production of China's
economic macro-control is also key support in the industry, due to
new projects and technical transformation of old enterprises all
over the level of scale, they have large, extra large water ring
vacuum pump has also been in this applications, such as Yunnan, a
transformation of a phosphate fertilizer companies on new exhaust
volume 300m3/min a large water ring pump 3 sets. In addition, there
are many business process requirements phosphate absolute pressure
in the pressure of 80 - lOOhPa, the still greater pumping capacity
and therefore two water ring vacuum pumps and injectors with a
two-level atmospheric water ring vacuum pumps used in this kinds of
operating conditions, it has unique advantages, many fertilizer
companies eliminated the vibration and noise large and a high
degree of reciprocating vacuum pumps, water ring vacuum pump with
two alternatives, and received good results, we can say two water
ring application of vacuum pumps in the industry will be more
extensive. c) Paper Industry The end of the century and the
beginning of this century, our country's national debt into account
for a large proportion of the paper industry, paper mills across
the country scrambling to transform the level of scale, which
greatly stimulated the development of large-scale production of
water ring vacuum pump, northeast of a paper a transformation of
the large exhaust volume of 400IIl3/min water ring vacuum pump
(currently China's largest production specifications of water ring
vacuum pump) 6 units with a total power of 400kW. Can be said that
in recent years, the exhaust volume 100m3/min large water ring
vacuum pump for more than 50% is used in the paper industry, and
this trend increasing. d) the pharmaceutical industry Vacuum
dewatering, drying, distillation is the main process
pharmaceutical companies, pharmaceutical companies also are on the
technological transformation of the level of scale, which in some
large pharmaceutical companies more visible. In the past, most of
the small pumps used 10m3/min below, but now the project bidding in
these enterprises, the exhaust volume 20m3/min above, the
large-scale pump accounts for the majority. In addition, the
pharmaceutical industry, many of the plants used in the past
two-stage exhaust volume 6--12m3/min more water ring vacuum pumps,
and now are equipped with 20-30m3/min of the two water ring vacuum
pumps, some of them to 60m3 / min, such as a joint-venture
pharmaceutical factory in Sichuan last year, a tender to buy the
exhaust volume of 60m3/min pump up to 10 units. In addition to
these trades, light industry, food, beer companies, as well as
metallurgy, power generation, petrochemical, building materials and
other industries to large vacuum systems are in development, such
as in Shandong Aluminum long-term use of a multiple pumping
capacity of the water ring 85m3/min vacuum pump, and last year's
technical transformation project equipment bidding required amount
of water ring vacuum pump exhaust to achieve 140m3/min. Two sets of
It should be said that in the year 2000 the domestic water ring
vacuum pump manufacturers are almost all based on sales of
single-pump-based, very few users to provide complete sets of
equipment, while the last two years, chemical, pharmaceutical
industry, technological transformation project equipment tender
complete sets of equipment accounted for an increasing proportion
of the general is to ask with separator, cooler (heat exchanger),
infusion pumps, valves, meters, pipe fittings and control devices,
form a closed loop, and requires the OCS and Enterprise systems
connected to the liquid level, pressure, force etc. on-line
control. Complete sets of equipment for such mechanical and
electrical integration, the requirements of increasingly common in
many industries. 3 high vacuum require a larger amount of exhaust
Many chemical and pharmaceutical industry, vacuum distillation,
concentration, dehydration, drying and extraction plants are
required to breathe in exhaust gas pressure of 3 - 8kPa between the
larger exhaust volume, single-stage water ring vacuum pump in this
range Pumping capacity is very weak, while the two water ring
vacuum pumps and injectors with a two-level atmospheric water ring
vacuum pump is characterized by a greater range in the amount of
suction, in the year 2000 the demand for the two pumps are mostly
yes 15m3/min following, and now up to 40-50m3/min. In addition, it
should be noted that the single-stage water ring vacuum pump with
an air jet, if the design is reasonable, in the suction pressure of
4 - 5kPa will still have a large exhaust volume, which greatly
expanded the single-stage water ring vacuum pump scope of
application, such as an aircraft research institute in China on the
use of such pump sets. To sum up, we can see, water ring vacuum
pump and water ring compressor as the basic low vacuum to obtain
crude devices in various sectors has been widely used, it can be
said that the rapid development of national economy and various
industries to promote the water ring vacuum pump and the
development and production of water-ring compressor. Therefore, to
better adapt to the development of various industries are developed
on the pump to make the following points shallow view. (1) with the
feasibility of the design and high-performance seals to improve the
average machine trouble-free run-time (MTBF) Water ring vacuum pump
and water ring compressor operational reliability, an average
period of trouble-free operation, it should be said that with other
low vacuum to obtain crude device, or higher than the average
period of trouble-free operation up to 10,000 hours or more.
However, with technological advances the work of various industries
and for the vacuum system to enhance the reliability requirements
increase, so its reliability is correspondingly higher. Especially
in the chemical industry and coal mine methane extraction of such
safety-critical operating conditions, pump should be long-lasting
operation, the international advanced level of up to tens of
thousands of hours or more. Therefore, water ring vacuum pump and
water ring compressor design of the development and manufacture of
the limitations as well as seals (especially the mechanical seal)
the quality of the status quo, to truly improve the reliability of
whole machine needs to be further to the above aspects of the was
further strengthened. (2) The optimal design method, and strive to
improve pump efficiency and reduce energy consumption Water ring
vacuum pump and water ring compressor is a high energy consumption
and low efficiency products, which is a recognized fact, the small
pump is generally 30-35%, large pump up to 40% or slightly higher,
such a low efficiency and the State Electrical product requirements
and the status of China's current energy crisis is extremely
incompatible. Therefore, optimal design method should be adopted as
soon as possible, to influence the efficiency of the pump impeller
of the most critical of all geometric parameters and the suction
vent to the starting position, size, etc. to establish a
mathematical model to optimize the design, select the best
combination of parameters the program and adopt the vapor-liquid
two-phase flow theory and the related calculation formula designed
to minimize the eddy current loss of water loop to achieve greater
efficiency. So, as soon as possible the successful design and
development of energy-efficient water ring vacuum pump and
compressor in order to eliminate high energy consumption and low
efficiency of the product is placed behind the water ring vacuum
pump design and development, production and business in front of an
important task. (3) increase with atmospheric conditions when the
jet gas point. Abroad, regardless of single-stage water
ring vacuum pump or a water ring vacuum pump with two air injectors
to increase the suction pressure at a lower volume of exhaust, or
more. Advanced technology from abroad, technical information on the
company can be seen, a single-stage water ring vacuum pump with an
air jet when the suction pressure in the 5kPa point, pumping rate
of up to the pump without the atmosphere when the suction pressure
of 400hPa jet point pumping speed (user commonly used single-stage
water ring vacuum pump in a total state of points), 65 - 70%,
two-stage water ring vacuum pump with an air ejector, the suction
pressure at the point of pumping rate at 1.5kPa up to the pump
without air jet when the suction pressure of the exhaust 8kPa point
rate (two water ring vacuum pump commonly used in working condition
points) 70 - 75%, thus greatly expanded the scope of application of
water ring vacuum pump, that is to meet the chemical,
pharmaceutical, light industry, equipment, metallurgy, power
generation and other industries require suction pressure of 1.5 -
5kPa point and exhaust rate of process conditions. However, the
current domestic first water ring vacuum pump with the application
of air jet is not wide enough; the second is 1.5 - 5kPa point
exhaust rate of small manufacturers with advanced technical level
there is some discrepancy. To further promote the application of
air jet should be studied to improve the design and the best ratio
of water ring vacuum pump, due to air in the atmosphere injector
nozzle (Laval nozzle) and the diffuser section of the gradual
reduction of supersonic flows airflow, and air being pumped gas
mixture of two airstreams in the process of momentum exchange is
more complicated and can not completely rely on theoretical
calculation methods must be designed to conduct multiple tests, but
to expand the application of water ring vacuum pump and improving
the efficiency of the Experimental study perspective should be
strengthened, and strive to improve its pumping efficiency.
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