新型三偏心金属硬密封蝶阀高寿命密封好_中国电动阀门网_新浪博客

译文:
目前,蝶阀作为一种用来实现管路系统通断及流量控制的部件,已在石油、化工、冶金、水电等许多领域中得到极为广泛地应用。在已公知的蝶阀技术中,其密封形式多采用密封结构,密封材料为橡胶、聚四氟乙烯等。由于结构特征的限制,不适应耐高温、高压及耐腐蚀、抗磨损等行业。 现有一种比较先进的蝶阀是三偏心金属硬密封蝶阀,阀体和阀座为连体构件,阀座密封表面层堆焊耐温、耐蚀合金材料。多层软叠式密封圈固定在阀板上,这种蝶阀与传统蝶阀相比具有耐高温,操作轻便,启闭无磨擦,关闭时随着传动机构的力矩增大来补偿密封,提高了蝶阀的密封性能及延长使用寿命的优点。但是,这种蝶阀在使用过程中仍然存在以下问题: 一、由于多层软硬叠式密封圈固定在阀板上,当阀板常开状态时介质对其密封面形成正面冲刷,金属片夹层中的软密封带受冲刷后,直接影响密封性能。 二、受结构条件的限制该结构不适应做通径DN200以下阀门,原因是阀板整体结构太厚,流阻大。 三、因三偏心结构的原理,阀板的密封面与阀座之间的密封是靠传动装置的力矩使阀板压向阀座。正流状态时,介质压力越高密封挤压越紧。当流道介质逆流时随着介质压力的增大阀板与阀座之间的单位正压力小于介质压强时,密封开始泄漏。 高性能三偏心双向硬密封蝶阀,其特征在于:所述阀座密封圈由软性T形密封环两侧多层不锈钢片组成。阀板与阀座的密封面为斜圆锥结构,在阀板斜圆锥表面堆焊耐温、耐蚀合金材料;固定在调节环压板之间的弹簧与压板上调节螺栓装配一起的结构。这种结构有效地补偿了轴套与阀体之间的公差带及阀杆在介质压力下的弹性变形,解决了阀门在双向互换的介质输送过程中存在的密封问题。 采用软性T型两侧多层不锈钢片组成密封圈,具有金属硬密封和软密封的双重优点,无论在低温和高温情况下,均具有零渗漏的密封性能。 试验证明池正流状态(介质流动方向与蝶板转动方向相同)时,密封面的压力是传动装置的力矩和介质压力对阀板的作用产生的。正向介质压力增大时阀板斜圆锥表面与阀座密封面挤压越紧,密封效果越好。 当逆流状态时,阀板与阀座之间的密封靠驱动装置的力矩使阀板压向阀座。随着反向介质压力的增大,阀板与阀座之间的单位正压力小于介质压强时,调节环的弹簧在受载后所储存的变形能补偿阀板与阀座密封面的紧压力起到自动补偿作用。因此本实用新型不像现有的技术那样,在阀板上安装软硬多层密封圈,而是直接安装在阀体上,在压板和阀座中间增设调节环是十分理想的双向硬密封方式。它将可取代闸阀、截止阀及球形阀。

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原文:
At present, the butterfly valve is used to achieve piping system as an on-off and flow control components, has been in the petroleum, chemical industry, metallurgy, water, electricity and many other areas to be very widely used. In the known butterfly has been recognized technology, its sealed form of multi-sealed structure, sealing material for rubber, PTFE and so on. As the structural characteristics of the restriction is not suitable for high temperature, high pressure and corrosion resistance, abrasion resistance and other industries. Present a more sophisticated three eccentric butterfly valve is metal seal butterfly valve, valve and valve seat as the Siamese components, valve seat sealing surface layer welding temperature, corrosion resistant alloy material. Soft-stacked multi-ring fixed to the valve plate, this butterfly valve in comparison with the traditional high temperature, easy operation, open and close without friction, closed with the transmission of the torque increases to compensate for seal, to improve a butterfly valve sealing performance and durability advantages. However, this butterfly is still in the course of the following problems: 1, due to soft and hard stacked multi-ring fixed to the valve plate, when the valve plate to its normal open state media, the formation of a positive sealing surface erosion, and metal sheets laminated in the soft-sealing tape subject to erosion, the direct impact on seal performance. Second, by the structural conditions that limit the structure do not meet the following diameter DN200 valves, because the overall structure of valve plate thick, large flow resistance. Third, because the principle of the three eccentric structure, the valve plate sealing surface and the seal between the valve seat is to rely on the torque transmission device so that pressure valve plate to the valve seat. Positive flow state, the media, the higher the pressure squeezed more tightly sealed. When the flow channel upstream medium with medium pressure increases when the valve plate and seat the pressure between the units is less than the medium pressure, the seal started to leak out. High-performance 3-way eccentric hard-seal butterfly valve, its characteristics are: described by a soft T-shaped valve seat ring seal ring on both sides of the composition of multi-layer stainless steel sheet. Valve plate and valve seat sealing surface for the oblique cone structure, in the valve plate oblique cone surfacing temperature, corrosion resistant alloy materials; fixed platen in the regulation of rings between the spring and the adjustment bolt assembly with the platen structure. This structure effectively compensate for the tolerance between the sleeve and the valve stem in the medium zone and the elastic deformation under pressure to solve the two-way valve in the transmission medium of exchange that exist in the process of sealing problems. Use of soft T-seals on both sides of the composition of multi-layer stainless steel sheet with a metal seal and soft seal the dual advantages of both the low and high temperature cases, both with zero leakage sealing performance. Test proved positive Chi flow state (medium flow direction and the butterfly plate rotation in the same direction), the sealing surface pressure is the transmission of torque and media pressure on the valve plate of the role of the elected. Positive medium pressure increases, valve plate oblique cone surface and the valve seat sealing surface squeezed more tightly, sealing the better. When the counter-current state, the valve plate and valve seat through the seal between the drive torque to the valve seat so that pressure valve plate. With the reverse-media pressure, valve plate and valve seat unit between the positive pressure is less than medium pressure, the adjustment of the spring ring is contained in the subject after the deformation energy stored in compensation valve plate and valve seat sealing surface of the tight the pressure to play the role of automatic compensation. Therefore, this utility model, unlike existing technologies, as the valve plate to install software and hardware multi-ring, but directly installed on the valve body, in the platen, and the middle seat an additional adjustment ring is a very good two-way hard-sealing method . It can replace valve, the cut-off valve and ball valve.


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