随着现代金属切削技术，刀具的不断发展，深化认识。专家建议业界更新各领域的发展和切削工具的使用工具的概念应准确把握以下原则。

1。计算成本

一般情况下，工具成本只占削减总额的3％的费用金属帐户。因此，为了降低工具本身，加工，节省成本的总成本不能有效的。通过先进的切削工具的使用（尽管该工具可能会增加成本），但可以大大降低处理成本。因此，应减少每件“的处理成本”而不是“削减成本作为首要目标的一些注意”。

2。工具是一个系统

在IT界工作作出众所周知，一个成功的计算机系统的硬件和软件的硬件和软件组合，以更新同步的重要性。刀具也应采取同样的思维方式：一把刀和刀具夹头是“硬件”，插入是“软件”。因此，在刀片技术更新，我们还必须考虑如何改进刀和刀具夹头。反之亦然。

例子：Millshred刀刀片和文件夹使用字形的芯片设计有一个较小的刀具，容易排放切割区。

3。不仅是在一个刀片涂层要求

高技术涂层可显着改善硬质合金刀片的性能，以及刀体也可以受益于涂料。刀在硬体涂层，可涂以防止出现发高烧，高速芯片接触的机构由刀磨损造成的工作，并作为刀后的润滑性提高能力的表面涂层的结果将使在芯片屑床的流动更加顺畅。

例子：在HardTouchCoating涂料涂层伊斯卡的Heliplus系列刀体，刀体，以延长寿命，并有助于从切削区芯片。

4。为多用途的多任务机床

多任务机床的发展提高生产力，产生巨大的影响。但是，机床主轴，刀塔旋转轴和增长也是一个工具，以缩小和限制空间和数量分配。为了适应这种变化，可以在一个文件夹中的几个多头工具功能的刀片，刀具更换完成，而无需转动表面，车削直径，外径车削，钻孔，钻孔阶梯内螺纹加工，不同的处理。创新性应用的一个特别设计的各种多功能的工具，能够充分发挥多任务机床发挥了灵活的处理巨大的作用。

例如由HSK工具夹头和工具组件适配器组：是理想的多功能的工具库或炮塔工具的空间有限，使用多任务机床。多功能工具，可以减少工具的变化和相关的辅助处理时间。

5。模块化处理，有利于精益生产

用于在可控制的水平工具品种规格数量，应考虑以适应的互换硬质合金{dy}模块化刀柄各种切割。由于这一扣人心弦的机器处理结果仍在易于更换或割头交换，它可以将时间缩短加载刀。一个长柄模块化工具集可以在能够得到更深的底部槽或型腔进行加工，并使用相同的处理可以涵盖了一系列硬质合金刀具相比，更好的加工经济。模块化钢柄另一个好处是能够更好地吸收冲击能量（如转向与心脏造成的不同影响的工具车床主轴），及硬质合金刀柄在这种情况下更容易损坏。

例子：Ballplus制粉系统由一组圆柱形和圆锥形的模块化刀柄和5铣刀片，这在卡盘夹紧工具可以仍然是在对铣削头置换和换位机床不同类型的设置。

6。不可忽视的功耗

工具制造商正在努力开发可以降低机床的刀具产品功耗。规模较小的电力需求，除了节约能源机床外（这是现在更重要比过去），通常较长机床主轴和导轨磨损，使用寿命由打火机引起的紧张，除了通过也引起震动小。一个很好的例子是小镗需要容许较长的镗杆，而不是加工精度丧失使用转矩。

如果任何工具的新类型的讨论没有提到功耗问题，这将是一个很大的疏忽。刀具切削力下降百分之十有可能提高50％，刀具寿命。

例子：Heliturn车辆使用双面螺旋切削刃刀片，夹紧卡盘和刀具切。这较小的切削力刀片设计，各领域的8毫米和3.2毫米变成了削减转向以1.2mm的表面深度传统深/ R号加工进给速度。

7。为确保正确的锁模力

后，在刀片夹固紧螺丝易位，但由扭矩值的准确测量施加的需要，而不应依赖投机的鲁莽行动。锁模力不足可能导致震颤或刀片难以保持加工精度的要求，夹紧力太大，可能会导致刀片或刀槽骨折的发生。夹紧力尽，以便xx不确定因素，最简单的方法是使用的扭矩扳手固体紧螺丝，这个扳手在夹持力为了实现价值，可以自动显示信号电平。

8。 CAM编程软件升级

数控编程数控加工而不是只向正确的切削速度和进给量，刀具加工刀具轨迹也必须相互匹配的处理能力相一致。但并非所有的CAM软件，可实现先进的工具来优化体育节目切削性能，因此，必须确保您使用的编程软件，不会拖你回来。目前，编程软件开发工具显得有些落后的发展步伐。

9。减少或xx振动
在房地产行业
，以确定一所房子或商业的最重要因素的房地产价值的作品是“位置。”至于刀具的成功应用，最重要的决定因素是“震动”。通常情况下，减少或xx对切削力振动控制的处理系统，成为最稳定的，刚性的关键要素。因此，在处理工具来配置程序作出一切变化，必须验证振动控制方法，这是延长刀具寿命的保护机床主轴和改善表面光洁度是至关重要的。

例子：饲料立铣刀三角用于获取大叶片角度弧前沿。这种切削稳定性好，结构设计，可提高切削速度，饲料每齿率3.5毫米。

10。充分利用“转向”价值

应尽量把{jd0}的发展最初概念的全部价值，充分利用硬质合金刀片的许多{jd0}，提供{zg}效率模型工具，以确保所有{zxj}的能真正切割发挥作用。某些刀夹（例如一些机构把刀）不能在每个是提供保护，这将使一个或多个刀片{jd0}失败的最前沿。

例如：工具制造商已开发出多达8个有效切削刀片的边缘。作为铣削Heliocto有8个这样的前沿，2种不同型号的刀片夹紧。该工具可用于表面铣削，斜面铣削，深肩铣，型腔铣，铣刀，以及其他各种铣削过程。

11。使用加工方法的结合成一个

多个进程可以提高加工效率，降低处理成本，而且可以缩短或之前的分离过程省略了一切必要的处理时间和换刀时间。

此外，由于处理必要的手段来减少数量的结果，同时也可以降低成本的工具。
例子：Finishred双机的设计可能有两种不同工艺的各种组合。该工具有两个锯齿芯片的容量，让芯片能够连续两次“一次性”完成粗加工和精加工的工件。

12。使冷却液

{zd0}限度地利用了冷却效率的效益往往决定成功或失败的处理任务，在漏洞，特别是在处理。为演习冷却剂，冷却剂将被运往特派团的前沿才完成“一半”，以及“另一半”的任务是如何有效地芯片以外的洞，这意味着必须同时考虑冷却剂和芯片流流。
通过叶片内部冷却交付
是另一种选择冷却战略，甚至对一些人来说，似乎不太可能的处理工具（如切断刀），因为它们可能会考虑使用这种冷却方法。

例如：喷用刀子切割，过冷却通道设计减少有助于xx积屑瘤，直接在冷却热切区实施冷却切割，而内部刀具冷却剂流量对刀片本身可以征收冷静。

Modern metal-cutting technology brought about by the development tool to update the concept of

With modern metal-cutting technology, the continuous development of cutting tools are deepening awareness. Experts recommend the industry to update the concept of cutting tools in the development and use of cutting tools should be to accurately grasp the following principles.

1. the cost of computing

general, the tool costs only account for metal cutting 3% of the total cost. Therefore, to reduce the tool itself, the cost of processing for saving the total cost not effective at all. Through the use of advanced cutting tool (although the tool may increase the cost) but can greatly reduce the total cost of processing. Therefore, should reduce the “processing cost per item” rather than “cost cutter” as the primary goal of some attention.

2. Tool is a system

work in the IT sector are made known to everyone, a successful computer systems hardware and software are the right combination of hardware and software to update the importance of synchronization . The cutting tool should also adopt the same way of thinking: a knife and tool chucks are the “hardware”, Inserts are “software.” Therefore, in the blade technology updates, we must also consider ways to improve the knife and tool chuck. And vice versa.

examples: Millshred cutter knife blade and folder are used zigzag design of the chip have a smaller cutter, easy to discharge from the cutting area.

3. not only are required before a blade coating

high-tech coating can significantly improve the performance of cemented carbide blade, and the knife body can also benefit from the coating. Knife body in a hard coating can be coated to prevent the exercise of high fever and high-speed chip contact body abrasion caused by a knife, and as a result of a knife after the surface coating of lubricity enhanced capacity will enable the chip crumbs in the bed flow more smoothly .

examples: Iscar’s Heliplus series cutter knife body in a coating HardTouchCoating coating, knife body to extend life expectancy, and contribute to Chip from the cutting area.

4. for the development of multi-purpose multi-tasking machine tool

many mission the development of machine tools improve productivity have a dramatic impact. However, the machine tool spindle, turret rotation axis and the increase is also a tool to narrow and limit the allocation of space and quantity. In order to adapt to this change, can be a tool in the head with a folder of several multi-functional blade, tool change to complete the surface without turning, turning diameter, OD turning, drilling, drilling holes ladder, inside the thread processing a variety of processing . Innovative application of a variety of specially designed multi-function tool, able to give full play to the multi-tasking machine tools have played a huge role in the processing of flexible.

example: by a group of HSK tool chuck and tools component adapter is ideal for multi-functional tool in the tool library or turret space limited the use of multi-tasking machine tool. Multi-functional tool can reduce the tool change and related auxiliary processing time.

5. Modularized handle is conducive to Lean Production

specifications for the tool number of varieties maintained at a manageable level, should be considered to fit with a variety of interchangeable Solid Carbide cutting of the first modular toolholder. As a result of this gripping handle on the machine was still being easy to replace or exchange of the cutting head, it can shorten the time loaded knife. A set of modular tool long handle can be able to get to deeper groove or mold cavity at the bottom to carry out processing, and use the same processing can cover a whole range of carbide tools when compared with better processing economy. Modular steel shank Another advantage is better able to absorb the impact energy (such as turning tools lathe spindle with different impact caused by heart), and hard alloy knife handle in such cases more easily damaged.

examples: Ballplus milling system consists of a set of modular cylindrical and conical shank and 5 different types of milling insert, which can in the tool clamping chuck is still in the machine tool on the milling head replacement and transposition.

6. can not be ignored power consumption

tool manufacturers are working to develop machine tools can reduce the power consumption of the cutting tool products. Smaller power needs of machine tool in addition to energy conservation outside (this is now more important than in the past), usually a longer service life of machine tool spindle and rail wear and strain caused by lighter, in addition to the vibration caused by also smaller. A good example is the torque required for smaller BORING permit the use of longer boring bar rather than loss of machining accuracy.

if the discussion of any new type of tool was not mentioned the issue of power consumption, it would be a great negligence. Tool cutting force decreased 10 percent are likely to improve tool life by 50%.

examples: Heliturn vehicle used double-sided spiral blade cutting edge, and tool clamping chuck tangential. This blade design of the smaller cutting force, cutting deep in the tradition of turning 8mm and 3.2mm depth of cut surface of turning in to 1.2mm / r feed rate of processing.

7. to ensure the correct clamping force

after translocation in the blade clamp screw tight solid, there is a need imposed by the accurate measurement of torque values, and should not rely on speculation that rash action. Insufficient clamping force likely to cause tremor or blade difficult to maintain the requirements of machining accuracy; clamping force is too large may cause the blade or knife trough fracture happened. Clamping force to exert in order to eliminate the uncertainties, the most easy way is the use of torque wrench to solid tight screws, this wrench set in the gripping force to achieve the level of value that can automatically display the signal.

8. upgrade CAM programming software

CNC Programming CNC Machining not just give the correct cutting speed and feed rate, tool machining tool trajectory must also be consistent with the processing capacity of mutual match. But not all of the CAM software can realize advanced tool to optimize the cutting performance of the sports programming, therefore, must be sure you are using the programming software will not drag you back. At present, the programming software development tool seemed to be somewhat lagging behind development.

9. reduce or eliminate vibration

in the real estate industry to identify a house or a piece of commercial real estate value of the most important factors are “location.” As for the successful application of cutting tools, the most important determinants is the “vibration.” Typically, to reduce or eliminate the key to cutting force vibration control to the processing system to become the most stable, rigid elements. Therefore, every change made by the processing tool to configure the program, must verify the vibration control method, which is to extend tool life, the protection of machine tool spindle and improve surface finish is critical.

examples: Feedmill Endmill triangle is used to obtain large blade angle arc cutting edge. This structural design of cutting good stability, can improve the cutting speed, feed rate per tooth 3.5mm.

10. take full advantage of “turning” the value of

should make full use of carbide blades turning cutting edge original concept of the full value of the development of many cutting edge to provide maximum efficiency Model tool to ensure that all the cutting edge can really play a role in cutting. Certain knife folder (such as some turning cutter knife body) can not be on the cutting edge of each are to provide protection, which will make one or more blade cutting edge failure.

example: tool manufacturers have developed with up to eight effective cutting edge of blade. Such as milling Heliocto have eight cutting edge, and two kinds of different models gripping blade. The tool can be used to surface milling, slant milling, deep shoulder milling, cavity milling, milling tool, as well as other various milling process.

11. using combination of processing methods

multiple processes into one can improve processing efficiency and reduce processing costs, but can be shortened or omitted before the separation process all the necessary processing time and tool change time.

In addition, as a result of processing the necessary tool to reduce the quantity, but also can reduce the tool costs.
examples: Finishred double cutter design could be two kinds of different processes combined. The tool has two serrated chip capacity and allow two consecutive chip can “one-off” to complete the roughing and finishing the workpiece.

12. so that coolant

maximize the benefits of efficiency in the use of coolant often decide the success or failure of processing tasks, in the hole, especially in processing. The coolant for the drill, the coolant will be transported to the cutting edge of the mission was completed only “half”, and the mission of the “other half” is how to effectively chip from outside the hole, which means that must be the same consider the flow of coolant and chip flow.

through the blade internal coolant delivery is another alternative cooling strategies, and even for some it seems unlikely to be the processing tool (such as a knife to cut off) as they may consider using this cooling method.

example: Jet-Cut with a knife, cut off the cooling channel design help to eliminate BUE, coolant directly imposed on the cutting zone of cooling hot-cutting, while the internal cutting tool coolant flow on the blade itself can be impose a cooling-off. (07-12-17)