啤酒行业是中国酿酒工业中最年轻的和增长最快的行业。去年,中国啤酒产量已超过31万吨,成为世界{dy}啤酒生产商。目前,中国的啤酒灌装设备制造商已达到20世纪90年代的国际标准基本达到或接近,生产线设备国际同类产品水平。中国的国产设备,糖化,发酵设备已占领了国内市场的{lx1}地位,及其相关的电气控制系统已能实现国内生产。啤酒过滤设备已达到90年代中期国际先进水平。和啤酒酿造设备,灌装设备的管件,阀门等配套制造水平有了很大提高,不仅可以替代进口产品,而且还可以大量出口。目前,中国的啤酒设备比较齐全,品种规格,设备设计,制造,测试,检验,安装调试,整个过程实现了标准化和规范化,提高产品质量。从项目设备国产啤酒在当地承包商的总承包商方向变化交钥匙解决方案,设备供应商之间出现的小横向联合。包装设备是最重要的啤酒生产设备,包括处置堆栈机,卸箱机,清洗机,灌装机,xx机,包装机,纸箱机械,纸箱包装机,封箱机,热收缩薄膜包装机,造粒机。啤酒包装设备是中国技术引进的啤酒机械行业直至最均衡的一些发展。据统计,前5家公司生产,是灌装生产线,超过4.0亿元,年产值。目前,国内企业开发了80个啤酒灌装机,灌装机112啤酒和2.4万瓶/ h和3.6万瓶/小时啤酒灌装生产线,啤酒市场已经运行30条生产线。灌装首先从60扩大到100个,以及两个真空功能,高速传输需要适当地增加开发了一种无压力的瓶瓶系统。灌装生产线清洗机,消毒机和瓶系统,其总体性能和技术水平基本上达到或接近国外同类产品水平。在控制系统方面,从洗衣机,灌装机,xx机,机械装卸箱,瓶系统,国内生产的基本实现。研究与发展,国内企业从灌装机液气控制系统和xx机温度控制系统的灌装生产线在中国作出了巨大贡献自动控制。从整个瓶装啤酒灌装生产线,除高速贴标机和纸箱包装机,以及配套的在线检测设备在国内市场,对国产设备占主导地位,一直是竞争的挑战进口产品。近年来,企业增加了自主创新力度,增强产品开发能力。南京轻工机械厂在1998年首次引入了独立的电子阀灌装机,这标志着中国的啤酒机械的发展知识产权已经从一个简单的消化吸收,在自主创新方向的改变开始于中国。在中国啤酒装备基本上能满足啤酒工艺的要求,但随着产品质量与啤酒市场,成熟的消费者越来越高的技术和设备的需求越来越高的啤酒发展的要求。目前,中国的啤酒企业仍是进口外国的许多设备。主要原因是中国制造的,特别是设备,是关键设备,其性能与国外设备相比,还有很大差距,差距越来越多的交易细节中反映出来。改善国内的内容和程度的设备和技术使用的中国啤酒业正面临一个困难的任务。目前,纯生啤酒灌装设备不是很稳定。对CIP清洗设备国内生产的酿造过程没有完成审议的研究不够破裂CIP清洗的过程。标记与德国克朗斯设备比较,机器,设备故障率相对较高,往往皱纹上标,下标破碎,歪标,下标漏水现象。家居清洁洗涤用锡纸啤酒瓶清洗的废标无效xx率低的机器。中国啤酒业未来发展的包装设备可以概括为:1,啤酒行业的技术和设备必须高效率,智能化方向。在啤酒行业的整体大规模酿造单位提高设备技术水平。首先,改善现有的糖化,发酵设备,技术和自我控制水平,形成系列产品的同时,加快大型设备在中国的实现缩小技术水平之间的差距,进一步提高啤酒灌装生产线技术。 2,加快装备建设,工程配套能力。啤酒装备制造企业要大力推进中国进程国产设备,加快技术创新步伐,形成自己的系统性的专业指导,技术,工程,服务系统集成,加强与主要配套设备仪器,配件轴的关系,仪器,仪表和技术开发,提高设备的技术支持能力。 3啤酒啤酒包装设备,以满足多样化的发展方向。啤酒灌装设备类型应适用于许多瓶子,瓶子不同类型的功能。许多PET瓶和瓶装啤酒将成为啤酒包装的未来发展方向。目前,PET在尚未制定包装及PET瓶装啤酒相关的设备。今后,PET吹瓶设备,PET瓶啤酒灌装设备将是国内啤酒设备的开发。在降低成本的同时PET包装,中国啤酒行业应加快了PET啤酒包装的发展步伐。 4,设备必须符合提高啤酒质量,高效,节能的要求。 5,通过和传播新技术,提高自主创新能力。提高中国的整体水平,国产设备将取决于自主创新和采用新技术企业。通过和新技术的扩散是:食品冷xx技术,膜过滤的无菌包装技术,冷灌装;机器人技术将应用于空间点阵控制,激光制导的运输,仓储,将机电一体化和智能化的计算机控制技术机械和工具,气动,液压和综合生产线故障在线监测和控制,成分传感器在线监测和闭环控制,将生物传感器,固定化啤酒发酵罐,智能故障诊断系统在实际生产中应用的专业。 06.9.21
Perspective: China’s Beer Industry Packaging
Beer industry are China Brewing Industry in the youngest and fastest growing industries. Last year, China’s beer output has more than 31 million tons, becoming the world’s number one beer producer. At present, China’s beer filling equipment manufacturer has reached the 20th Century 90’s international standard, production line equipment in the basic reach or approach international level of similar products. China’s domestically produced equipment saccharification and fermentation equipment has occupied the leading position of the domestic market, and its associated electrical control system has been able to realize domestic production. Beer filtration equipment has reached the mid-90 international advanced level. And beer brewing equipment, filling equipment of the pipe fittings, valves, and assorted manufacturing standards have greatly improved, not only can replace imported products, but also be able to export substantial. At present, China’s beer equipment relatively complete types and specifications, equipment design, manufacture, testing, inspection, installation and debugging the whole process has been achieved standardization and standardization, and improve product quality. Domestic beer equipment from the project to local contractors turnkey package of changes in the direction of general contractor, equipment suppliers have emerged between the small horizontal joint. Packaging equipment are the most important beer production equipment, including disposal stack machine, unloading box machine, Washing machine, filling machine, sterilizing machine, packing machine, carton machine, carton packing machine, carton sealing machine, heat shrinkable film packaging machines, palletizing machines. Beer packaging equipment machinery industry of China’s technology import beer up to the development of some of the most balanced. According to statistics, in the output of the previous 5 companies are filling production line, annual output value of more than 400 million yuan. Currently, domestic enterprises have developed a 80 beer filling machine and filling machine 112 beer and 24,000 bottles / h and 36,000 bottles / h beer filling production line, the beer market has been running 30 production lines. Filling the first from 60 to expand to 100, and an increase of two vacuum function, suitable for high-speed transmission developed a stress-free bottles bottle system. Filling Production Line Washing machine, sterilization machines and bottle system, its overall performance and skill level is basically at or near the level of similar foreign products. On the control system is concerned, from the Washing machine, filling machine, sterilizing machine, machine loading and unloading boxes to bottle system, the basic realization of the domestic production. Research and development of domestic enterprises from the filling machine liquid-gas control systems and sterilization machine temperature control system for filling production line in China has made great contributions to automatic control. From the whole bottled beer filling production line, in addition to high-speed labeling machines and carton packaging machine as well as ancillary line detection device, in the domestic market, accounted for the dominant position of domestic equipment, has been a challenge to the competition of imported products. In recent years, the enterprise has increased the intensity of independent innovation, enhance product development capabilities. Nanjing Light Industry Machinery Factory in 1998 first introduced in China with independent intellectual property rights of electronic valves filling machine, which marked the development of China’s beer machinery has started from a simple digestion and absorption to changes in the direction of independent innovation. Beer equipment in China can basically meet the requirements of craft beer, but with the development of the beer market with sophisticated consumers of product quality in increasingly high demand for technology and equipment for beer the requirements of increasingly high. At present, China’s beer enterprises are still a lot of imported foreign equipment. The main reason is China-made equipment, in particular, is the key equipment, its performance is compared with foreign equipment, there is still a big gap, the gap between the more and more reflected in the details of the deal. Improve domestic content and use of equipment and technology degrees are China’s beer industry is now facing a difficult task. At present, the pure draft beer filling equipment is not very stable. Domestic product of the CIP cleaning equipment on the brewing process does not complete consideration of the CIP cleaning process of the breakdown of inadequate study. Labeling Machine with the German Krones equipment comparison, the equipment failure rates are relatively high, often wrinkle superscript, subscript broken, askew superscript, subscript leakage phenomenon. Domestic cleaning Washing machine with aluminum foil beer bottle Wash the low rate of removal of废标ineffective. China’s beer industry packaging equipment for future development can be summarized as: 1, beer industry technology and equipment must be highly efficient and intelligent direction. In the beer industry overall large-scale brewing unit improve the technological level of equipment. First of all, improve the existing saccharification, fermentation equipment, technology and self-control level, the formation of series of products, at the same time to speed up the realization of large-scale equipment in China to narrow the gap between the technological level, and further improve the beer filling production line technology. 2, to accelerate the advancement of equipment, engineering supporting capacity. Beer equipment manufacturing enterprises must vigorously promote the process of China-made equipment to accelerate the pace of technological innovation, systematic form their own professional guidance, technical, engineering, integration of service system, strengthen ties with the main shaft supporting equipment machines, accessories, instruments, meters and technology development, improve equipment engineering support capabilities. 3 beer beer packaging equipment to meet the diversification of the direction of development. Beer filling equipment type should be applicable to many bottles, different bottle type capabilities. Many PET bottles and bottled beer will be the future of beer packaging a direction of development. At present, PET has not yet developed the packaging and PET bottling beer-related equipment. The future, PET blowing equipment, PET bottle beer filling equipment will be the domestic beer equipment development. PET packaging in reducing costs at the same time, China’s beer industry should accelerate the development pace of PET beer packaging. 4, equipment must conform to improve beer quality, high efficiency and energy saving requirements. 5, the adoption and diffusion of new technologies, enhance the capability of independent innovation. Improve the overall level of China-made equipment will depend on the business of independent innovation and adoption of new technologies. The adoption and diffusion of new technology are: food cold sterilization techniques, aseptic packaging technology for membrane filtration, cold filling; robot technology will be applied to the space lattice control, laser-guided transportation, warehouse; will mechatronics and intelligent computer control technology in machinery and instruments, pneumatic, hydraulic and integrated production line fault-line monitoring and control, composition sensor online monitoring and closed-loop control; will biosensors, immobilized fermentation beer cans, intelligent fault diagnosis system applications professional in actual production. (06-9-21)
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